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Custom Neon Sign

 

Custom Neon Sign

 

Custom Neon Sign

Wisconsin Neon

 

N5590 Luey Lane,
Plymouth, WI 53073.


phone:  +1 866 WIS NEON

 

phone:  +1 866 947 6366

 

FAX:      +1 920 893 6566


Neon Sign Repairs

Wisconsin Neon Repairs Neon Signs Of All Kinds

Do you have a classic neon sign you would like refurbished? We can rebuild, rewire, and re-assemble your sign, bringing it up to today's electrical standards.  We are also able to reface your porcelain sign faces, if needed.

 
Although our specialty is building new Neon Signs, we welcome the opportunity to help you with any repair jobs you may have. Most broken Neon tubes can be easily repaired; however, mercury tubes must be replaced.

Neon Repairs and Service:

We offer the following types of neon repairs:

Neon Supplies & Transformers:

We keep a complete stock of neon supplies.

Neon Transformers and Power Supplies

These are the high voltage devices or boxes that power the neon tubing. It takes thousands of volts of electricity to illuminate a neon tube. The voltage that comes out of a wall socket is either 120 or 220 volts. The transformer or power supply is used to step-up these volts, and transform it into anything from 2,000 volts up to 9,000 volts or even up to 15,000 volts in some outdoor applications.

Core and Coil Transformers

These are the old conventional power sources weighing about 10 pounds. They put out a specific amount of voltage, such as 6,000, 7,500 or 9,000 volts. The transformer voltage required is based on the overall length of the glass tubing and tube diameter.

Electronic Power Supplies

These are lightweight plastic power sources, which have small coils and function off of electronic componentry. Weighing only one pound, this power supply can put out a variable range of voltage, from 1,000 volts to 10,000 volts depending on the sign requirements.

Factory Direct and Affordable

 

We sell direct, no distributors, so we can pass the savings on to you.

 

Easy To Use

 

Each of our neon window signs comes complete, ready to hang and plug in to any 120 volt grounded electrical outlet. The tough, acrylic plastic wrap-around frame offers protection for the handmade neon. This design also keeps the sign in one easy to handle unit. Our solid state neon transformers are 1/3 smaller than conventional transformers so it fits compactly without distracting from the beauty of the neon. The Attached two chains allow you to hang your sign practically anywhere - in a window or against the wall.

Glass Tubing and Electrodes

Tubing Diameters or Size: Neon tubing comes in various diameters depending upon the application. The tube diameter or size is calculated in millimeters and typically runs from 8 - 11 mm for use in indoor signs and 12 - 15 mm in diameter  for use in large indoor neon signs or outdoor signs and channel letters.

Smaller neon tube diameters are easier to bend into written words but are not as distinguishable from a distance. Larger tube diameters are more visible from a distance, and are more effective in illuminating storefront letters, but cannot be practically formed into smaller written applications. Larger diameter neon tubing is less brilliant.

Colors and Coatings

Neon tubing can be created in many different colors, through the use of argon gas and the various internal phosphor coatings on the glass itself. The coatings in the tube appear to be white when non-illuminated. They become other colors once the tube is illuminated and the phosphors become excited. More expensive pigmented glass tubing can be purchased in order to achieve a richer color, such as Novial Gold or Ruby Red and a few others.

Electrodes

Every neon tube has two electrodes attached to it, one at each end of the tube. The electrical current enters the tube through the electrode, which is comprised of a small metal thimble-like cup. The electrode is "welded" to the neon tube.
The two wires off the electrode are connected to the GTO cables leading from the transformer. This is a high voltage connection, and is covered by rubber insulating sleeves to ensure the user is not shocked.

PK Housings or Hage Connectors
On outdoor signs and channel letters, the GTO cable is not attached directly to the glass. Instead it makes contact with the glass through the use of either PK Housings or Hage Connectors.